Methodology for Online Estimation of Rheological Parameters in Polymer Melts Using Deep Learning and Microfluidics

Microfluidic devices are increasingly used in biological and chemical experiments due to their cost-effectiveness for rheological estimation in fluids. However, these devices often face challenges in terms of accuracy, size, and cost. This study presents a methodology, integrating deep learning, modeling and simulation to enhance the design of microfluidic systems, used to develop an innovative approach for viscosity measurement of polymer melts. We use synthetic data generated from the simulations to train a deep learning model, which then identifies rheological parameters of polymer melts from pressure drop and flow rate measurements in a microfluidic circuit, enabling online estimation of fluid properties. By improving the accuracy and flexibility of microfluidic rheological estimation, our methodology accelerates the design and testing of microfluidic devices, reducing reliance on physical prototypes, and offering significant contributions to the field.